Foam Lamination: Engineered for Success

Dal-Bac manufacturing has a long history of creating custom foam lamination solutions for a wide variety of industries. Our approach is a bit different in that we specialize in creating new solutions and processes in order to deliver exceptional value.

It all starts with our ISO 9001: 2015 certification. Achieving ISO certified status requires two key elements that are central to our business:

  1. Demonstrated commitment to exceeding customer expectations
  2. Dedication to continuous process and system improvement

Both of these elements are a key parts of our foam lamination services.

A key benefit that Dal-Bac delivers is access to our extensive network of supplier partners. This allows us to explore all the available composite options to make sure that we get the foam lamination solution that is right for your business.

We pride ourselves on working with our supplier network to come up with innovative solutions and process improvements that improve the overall project yield for our customers. This starts with our engineering team working with you to get a complete understanding of your needs for the final product. From there we can shift our focus to niceties that our customers may not have realized were available. This includes looking at the specific features you require, including:

  • Overall thickness of the final composite
  • Padding capability
  • Flexibility and stretch
  • Breathability
  • Durability
  • Comfort

These features help our engineering team focus in on the right materials for your project

  • Foam materials
    • Polyurethane
    • Polyethylene
    • Vinyl-nitrate sponges
    • EVA sponges
  • Outer layer requirements
    • Fabrics
    • Films
    • Non-wovens
    • Adhesives
  • Lamination process
    • Custom solution

Depending on the project, we frequently share design and production prototypes at this stage to insure that the finished product will be everything it is expected to be. Once the prototype is approved we move on to actual production and immediately start looking for ways to improve our process.

Our commitment to quality and continuous improvement results in excellent value for our customers. Please let us know if we could put our engineering team to work on a project for you.