Custom Flame Lamination Solutions

Flame lamination is one of the core services at Dal-Bac Manufacturing. As an ISO 9001: 2015 certified company we take great pride in exceeding our customers expectations. Our goal is to help our customers reduce costs and improve yields.

Achieving our goals is simply all about helping you achieve yours. That is why we are well known for creating custom solutions to customer challenges. We use our array of services, including flame lamination, to find the most efficient and economical answer to specific challenges.

Flame lamination is at the center of many of our solutions for many very good reasons:

  • Lower costs
  • Highly efficient process
  • An extensive array of available substrates can be used as long as the core material is flame laminable
  • It does not require adhesive which make flame lamination an eco-friendly solution
  • Composites can be created with multiple layers
  • Variable thickness of the final composites up to a maximum of .75 inches

While we certainly do a lot of straightforward flame lamination production we really shine when our customers are not exactly sure what solution they need. In these cases our engineering and productions teams work closely with you to identify what you need and how to efficiently make it happen. Services we provide along the way include:

Helping identify the exact requirements for the final composite

  • Determining the best combination of materials to meet your specific needs
  • Developing the best production process to efficiently produce your product
  • Assisting with materials sourcing from our partner network
  • Prototype development
  • Process testing

Our flame lamination experience covers a wide range of industries including:

  • Orthopedic padding
  • Automotive interiors
  • Thermal and acoustical insulation
  • Luggage
  • Flexible Beverage Insulating Laminates – (koozies)
  • Costumes
  • Intimate apparel
  • Medical disposables
  • Sports equipment
  • Packaging

We welcome challenges and are committed to exceeding your expectations. Please ask us if you need some specialized solutions to your converting challenges!