Secondary Services
At Dal-Bac Manufacturing Co., Inc., our customers are our greatest asset. Our business philosophy has always been to provide our clients with quality services that bring convenience to their supply chain. To meet the diverse needs of our customers, we offer several auxiliary services, including die cutting, slitting, and narrow-web screen printing.
With two wide flatbed hydraulic die cutting presses and three rotary die cutting presses, we can convert bulk materials into custom shapes and sizes. We have the resources to build precision steel rule dies and engraved dies that hold finished piece tolerances as close as ±.005”. Our die cutting presses handle sheet sizes measuring up to 30.0” in length x 30.0” in width x 1.0” in thickness, while our rotary equipment handles continuous rolls of material up to 7.0” in width and 0.25” in thickness.
Offered as companion converting process to our coating and laminating solutions, we can slit bulky rolls into shorter and narrower rolls according to your needs. Using rotating blade and other slitting-rewinding methods, we can transform your large rolls into more manageable, production-ready sizes. Narrow slitting capabilities allow us to create rolls down to 1.00” in width from materials up to 0.5” in thickness. We are also equipped for narrow-web, continuous roll screen printing. Our single color press features a 3.0” width capacity, and we custom burn screens in-house from your supplied artwork.
We continually pursue opportunities to adapt our process to fulfill customers’ needs. When evaluating the best approach to accomplish a project, we are open to expanding the limits of our current capabilities to satisfy a customer specification. We give due consideration to equipment acquisition and see it as an investment in ourselves, which has helped us grow our business. As an ISO certified company, we put the same emphasis on quality as we do for our core capabilities.
For more information about our auxiliary services or to discuss your custom application, contact us today.
Secondary Capabilities
Auxiliary Services | Slitting Die Cutting | Rotary Die Cutting Narrow Web Screen Printing |
Slitting | Baloney Slicing Razor Slitting / Rewinding | |
Die Cutting | Steel Rule Dies Engraved Dies | Flatbed Clicker Presses Continuous Rotary Die Cutting |
Narrow Web Screen Printing | Continuous Roll-to-Roll Printing | |
Specifications | Slitting: Width: As narrow as 1.00” Thickness: Up to 0.5” Tolerance: As tight as +/- .06” Die Cutting: Width: Up to 30” Length: Up to 30” Thickness: Up to 1” Tolerance: As tight as +/- .005” | Rotary Die Cutting: Width: Up to 7” Length: Continuous Thickness: Up to 0.25” Tolerance: As tight as +/- .005” Narrow Web Screen Printing: Width: Up to 3” Length: Continuous, Single Color, Custom Screen Burning |
Materials | Papers Films Foams Fabrics/Textiles | Non-wovens Pressure Sensitives Substrates Expanded Reinforced Vinyls |
Production Volume | Prototypes and samples Low to High Volumes Process Qualification Test Runs | |
Lead Times | Quoted on Job by Job Basis (Normally 2 to 4 Weeks) Emergency Services Available (When required) |
Additional Information
Industry Focus | Automotive Trucking Medical Orthopedic | Advertising Specialty Sports Equipment Applique |
Industry Standards | ISO 9001:2015 Certified Materials Offered to a variety of: Mil-Specs ANSI ASTM | Offered Certifications: RoHS Berry Compliance NAFTA Certification |